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Category: Vacuum Pump
What is a vacuum pump or vacuum pump?
A vacuum pump or vacuum pump is a device that is used to create a vacuum in various applications. The suction power of a vacuum pump indicates the amount of gas suction in cubic meters per hour.
Introduction video of vacuum pump or vacuum pump
Technical specifications of vacuum pump (vacuum pump)
A vacuum system consists of one or more vacuum pumps, pressure gauges, valves, traps, permanent and non-permanent connections (flanges) as well as connecting pipes. The most important part of a vacuum system is its vacuum pump.
Types of vacuum pumps
Vacuum pumps are divided into three general categories:
- Dry vacuum pump (industrial vacuum pump without oil)
- Oil Ring Vacuum Pump (Industrial Circulating Oil Vacuum Pump)
- Water ring vacuum pump (industrial circulating water vacuum pump)
Dry vacuum pump
Dry vacuum pumps are in the category of low vacuum suction pumps, which are mostly used in highly corrosive environments where the rest of the vacuum pumps can not work in that environment, the final vacuum produced in this model of dry vacuum pump between 1 to 10 mm Hg. From this model, oil-free vacuum pump can be referred to the executive model, which works in environments with high air pressure, and the diaphragm vacuum pump model, which works in most environments.
Advantages of dry vacuum pump
- Long and long life
- Relatively low depreciation
- Oil free
- Create a vacuum by applying pressure
- Low noise and no pollution
- Low volume
- Relatively reasonable price
Oil Ring Vacuum Pump (Oil Vacuum Pump)
oil ring vacuum pump is rotary (rotating and rotating) in which the two blades are rotated 180 degrees by the rotor, air enters from one side and after producing low pressure by the oil vacuum pump mechanism, exits from the other side. Becomes. The oil vacuum pump should always have oil, and if the oil level is low and there is no oil in its chamber, the vacuum pump of the oil ring will break down very quickly. In this model of suction pump, oil plays the role of insulation, cooling and lubrication of different parts. The bottom is very effective. This model of circulating oil pump vacuum, like any other device that works with oil, has oil vapor and smoke coming out of the exhaust, so the oil vacuum pump must be installed in a space with circulating air.
In general, this model of vacuum pump includes:
- Swivel blade
- Exhaust
- Exhaust pipes and valves
- oil filter
- Oil injection valve
- Degree indicates the amount of oil
- Valve tube
- Extra collection chamber
- Air inlet and outlet section
- The gas chamber is high
- Throttle valve and so on
(The ballast valve is used to prevent oil condensate in the industrial vacuum pump chamber and directs excess vapors out of the vacuum pump before liquefaction.)
How this vacuum pump model works is a repetitive suction process, creating a low pressure to a vacuum of 0.1 bar and exhaust gas from the exhaust.
Advantages of oil ring vacuum pump
- Lightweight
- Higher efficiency
- Small dimensions
- The price is right
- Less acoustic and vibration vibrations
- Suitable for creating low vacuums
- Complies with modern world standards
Water Ring Vacuum Pump (Blue Vacuum Pump)
Water ring vacuum pumps are among the blade circulating vane pumps that have low vibrations during operation. It is the most popular and widely used model of vacuum pump, which is mostly used in moving gases and liquids. This type of suction pump requires a liquid (water) or sealant, which must be partially (at least a few inches less than the center of the body) with the circulating water vacuum pump chamber before starting the vacuum pump. This type of suction pump has types that include the following.
- Single impeller (one or two suctions are used depending on the flow rate.)
- Two impellers that act as two vacuum pumps (one pump as a backup vacuum pump increases the vacuum).
- Blue vacuum pump with more than two impellers (more than two floors)
Advantages of water ring vacuum pump
- Reduced power consumption compared to other models
- Increase the vacuum compared to before
- Increase the efficiency of the blue vacuum pump
- Vibration-free operation
- No error due to the one-piece structure
- No need for internal lubrication
- Absorption of gases and liquids
- Long life and cost effective
- Low maintenance costs
Types of vacuum pumps in terms of the amount of vacuum produced
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Liquid ring vacuum pump (liquid ring)
Its use as a medium to high vapor is a sealing fluid, it is used in operating vacuum up to about 30 torques, and to achieve more than this amount of vacuum, oil or glycol or other low pressure fluids are used. It has high reliability due to its simplicity of operation and has a relatively high price.
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Vienna Rotary Vacuum Pump
This type of vacuum pump has an oil sealant and is used to pump neutral, dry and clean gases. The operating vacuum range of this model reaches 5 torques and it has a price class and a middle-class production vacuum.
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Rotary Piston Vacuum Pump (Rotary Piston)
Among the vacuum pumps are high price, which has high reliability, and the high price of this model also indicates its proper operation. This model of industrial suction pumps is used for heavy industrial applications, especially in environments where pollution is high and must be tolerated by a piston vacuum pump, and its vacuum power is between 1 to 50 torque.
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Dry vacuum pump (dry)
This model of dry vacuum pump compresses gases without the need for sealant and is mostly used in highly corrosive environments where other vacuum pumps can not work and the vacuum produced by this model up to 10 Mm of mercury arrives.
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Booster vacuum pump (vacuum booster)
Vacuum booster pumps are gas accelerators that collectively increase the capacity of vacuum equipment (improve the speed of fluid injected into the industrial vacuum pump).
Application of vacuum pump or industrial vacuum pump
The process of vacuuming or creating a vacuum is used in small and home cases to medical centers and large industries, some of which include the following.
- Household vacuum cleaners
- hospitals
- Food industry
- Automotive industry
- Metal and wood industries
- Rubber and plastics industries
- Vacuum casting
- packing
- Vacuum forming
- Pharmacology
- Laboratory vacuum pumps
Negative pressure range available in vacuum systems:
- Low vacuum: pressure range from 1 atmosphere to 1 mbar (Most applications of vacuum pumps such as drying processes, chemical processes, forming, liquefaction and distillation, liquid pumping, material transfer, filtration, etc. are in this range.)
- Medium vacuum: pressure range 1 to 10-3 mbar ( usually used in vacuum furnaces.)
- High vacuum: pressure range 10-3 mbar to 10-7 mbar ( applications for particle accelerators are in this range.)
- Very high vacuum: pressure range 10 -7 to mbar 10 -14
- Very severe vacuum: pressure range above 10-4 mbar ( used in the field of nuclear fusion.)
It is safe to say that most vacuum pump applications in the industry are in the low vacuum range (atmospheric range up to 1 millibar).
Types of vacuum pump technology
- Vacuum pumps by which gas particles are pumped and discharged into the atmosphere after one or more stages of condensation. In this type of vacuum pump, gas particles are pumped by high-speed blades based on the principle of motion transfer.
- Vacuum pumps by which gas particles are condensed or bound to a solid surface by processes such as cryogenic compaction or chemical or ionic reaction. This model of vacuum pump creates a much higher vacuum than transfer vacuum pumps.
Primary vacuum pump (backup vacuum pump) and secondary vacuum pump (booster vacuum pump)
In terms of operating pressure, vacuum pumps can be in the group of primary vacuum pumps (backup vacuum pumps) or secondary vacuum pumps (booster vacuum pumps). Backup vacuum pumps are in the low pressure range and booster vacuum pumps are in the high and very high pressure range.
Single-stage vacuum pump and two-stage vacuum pump
The single-stage vacuum pump has less working pressure and creates less vacuum than the two-stage vacuum pump.
The single-stage vacuum pump stops the suction operation when the power is cut off for any reason, but in a two-stage vacuum pump, the suction continues for some time after the power is cut off.
Autoclave vacuum pump
An autoclave is a device that uses aeration and suction created by a vacuum pump or autoclave vacuum pump in various industries.
One of the most important applications of autoclave vacuum pump is sterilization of medical equipment in hospitals.
How the autoclave vacuum pump works
In an autoclave, a vacuum needs to be created to sterilize medical equipment through high temperature steam. The autoclave vacuum pump improves the performance and efficiency of the autoclave by creating complete suction and evacuation of air in the respective chamber.
Laboratory vacuum pump
Applications of vacuum pumps include research and laboratory affairs. Laboratory vacuum pumps have unique design features. Because in most cases, creating a vacuum in different pressure ranges should be done without making noise and vibration, without pollution, compatible with chemicals and corrosives, and so on.
When purchasing a single-stage or two-stage laboratory vacuum pump, oily or dry, the required pressure and flow rate should be considered depending on the application.
Silicon vacuum pump
In the vacuum pump industry, materials such as adhesives, epoxy molds, resin molds, silicone molds, carbon and silicone tubes, etc. are used to bubble.
The silicone vacuum pump provides the required vacuum in the bubble tank.
What is a vacuum?
Drainage of a fluid or any other substance from an environment so that its pressure is less than the ambient pressure (atmosphere) is called a vacuum. In other words, the process of suction (creating negative pressure) in an environment or chamber is called a vacuum process.
Air molecules cause pressure in a chamber. During the operation of the vacuum pump, these air molecules are sucked by the vacuum pump. Although it is not possible to achieve absolute zero pressure in practice, the vacuum pump allows very low pressures to be reached between absolute zero and the atmosphere.
Vacuum pump price list
Sorry, all prices are being updated, please contact the sales department to inquire about the price of the vacuum pump.
Row | to explain |
1 | Price of booster vacuum pump |
2 | Price of oil vacuum pump |
3 | Dry vacuum pump price |
4 | Blue vacuum pump price |
* By referring to the relevant page in the table above, you can be informed about the price of the required vacuum pump. Note that due to currency fluctuations, the price of vacuum pumps can not be updated, it is recommended to contact the relevant expert in Famco Hyper Industry for information on the latest and most up-to-date price of vacuum pumps.
What is a vacuum pump?
Vacuum pump type of vacuum pump that is widely used in large and small industries. For the first time, a German scientist started using a vacuum pump or vacuum pump. After that, in the following years, this pump has been widely used in various industries.
Vacuum pump manufacturers
Vacuum pumps are marketed under different brands. Robeski Italy, Richelieu Germany, Baker Germany, Edward England, Sparmax Taiwan, Pomvak, Value, Sihi, Hamer and many other brands are producing vacuum pumps. In Iran, United Vacuum Pump is one of the companies producing large size vacuum pumps in Iran.
Familiarity with how the vacuum pump works
1. Expansion inside the pump (endoxium)
2. Isolation (closing the entrance)
3. High pressure compression stage (truck)
4. Exhaust gas from the vacuum pump
Classification of vacuum pumps
pumps . In general, vacuum pumps are classified into three categories:
- Blue rim pump
- Dry vacuum pump
- Oil vacuum pump
Water vacuum pump is used in heavy industries and water is used to adjust the heat of the vacuum pump body. Oil vacuum pump is one of the types of pumps that can be used in medium industries. Dry vacuum pumps are also used in small and light industries. Inlet air to the pump is used as cooling.
Types of vacuum pumps
Of course, there are wider types of vacuum pumps. Rotary vacuum pump (in the category of oil vacuum), belt, diaphragm, ion, pallet, rotary, diffusion, etc. are examples of various types of vacuum pumps. Depending on the amount of working pressure, the operating time of the pump, the type of fluid and chemicals, the amount of tolerance, etc., each type of vacuum pump is used.
Industries in which vacuum pumps are used
Vacuum pumps in various industries such as steel, cement, foundry, glass, sugar, wood, gold, wire and cable, canning, water and wastewater, leather, machinery, printing And used in packaging, oil and gas, rubber, and many other industries. Small vacuum pump is very useful in dentistry, hospital, fish farming, laboratory, etc.
Frequently Asked Questions About Vacuum Pumps
What are the components of a vacuum pump and what is the role of each?
Answer: The vacuum pump has two main parts, each of which is composed of other components. The rotor part consists of impeller and shaft and the body part consists of cylinder and cylinder head. This system looks simple, but inside it has a high quality of work. Is.
In determining the material of the components of a vacuum pump should be of appropriate and high quality and their machining with high accuracy to the desired millimeter to reduce the amount of possible internal leakage of the pump and increase its efficiency. The dynamic balance of the vacuum pump rotor is performed by a computer device that reduces or minimizes the amount of vibrations.
How does a vacuum pump work?
Answer: In pump vacuum , the water content inside the cylinder moves around the pump axis in a circular and off-axis manner and forms a water ring. During the rotation of the impeller blades, they enter and exit the water continuously, as a result of which the volume of closed space between the two ends of the cylinder, both the impeller blade and the inner wall of the water ring on one side of the vacuum pump increases. The suction operation takes place, on the opposite side, the volume of the mentioned parts is accompanied by a decrease and the compression operation takes place.
Water is one of the factors that plays an important role in the vacuum pump and cools it. In order for the compaction to be done isothermally, the condensate of the outlet air particles and their return to the vacuum pump can be used, which, of course, is the result of the cooling of the pump and the stabilization of the temperature.
What conditions must be in place for the vacuum pump to work properly?
Answer: Usually in the catalog that is provided by the factory of origin when buying with a vacuum pump, its technical specifications are also mentioned. Of course, these specifications are for the standard mode, ie gas temperature or inlet air 20 ° C, ambient pressure 760 mm Hg And the inlet water temperature to the pump is 15 ° C or less. The operation of the pump may change under certain conditions and its efficiency may decrease;
For example, if the temperature, inlet water ring and suction fluid are changed, they may adversely affect the operation of the pump. If the pump encounters these conditions, the inlet water should be corrected and a pump with higher capacity should be used to suck the fluid.
What names are used for commercial use of vacuum pump?
Answer: Since the vacuum pump is a practical device in industry, it is used and exchanged in trade; For this reason, it is definitely called by different names. Some of the names that exist in the trade for vacuum pumps can be mentioned in the following list:
One-way oil vacuum pump, multi-layer vacuum pump, small size oil vacuum pump, pallet circulating pump, rotary dry vacuum pump, dry ejector vacuum pump, water vacuum pump, diaphragm vacuum pump, circulating diffusion vacuum pump, circulating diffusion pump And … .
How many types of vacuum pumps are there in the general category?
Answer: Vacuum pumps, like other devices used in industry, are classified into different types. Of course, the general classification of vacuum pumps is based on three types of vacuum pumps: dry, oil and water.
What are dry vacuum pumps like?
Answer: Dry vacuum pumps last longer than all types of vacuum pumps. They work with oil-free razors, and how they work is that they first create a vacuum with pressure valves, which is done with the least possible pollution and noise.
An example of a dry vacuum pump is an executive pump, which is usually used in certain situations, especially when the desired environment has a high air pressure. Another example of dry vacuum pumps is the diaphragm pump , which has no specific environmental restrictions for use and can be used in all places.
How is the structure of water vacuum pumps built?
Answer: In this type of vacuum pumps, like a dry vacuum pump, a vacuum is created, but the ratio of its creation compared to the oily type of vacuum pumps is about 10 to 100 times less. These pumps are usually usable in normal conditions, but It is best to maintain a standard temperature and water environment before starting to work with them.
One of the advantages of the water vacuum pump is that it does not cause the slightest damage to its surroundings under any circumstances. Examples of this type of vacuum pump include a blade circulation pump that has the least possible vibration during operation.
What is the design and operation of oil vacuum pumps?
Answer: This type of vacuum pump, like the other two types of pumps, creates a vacuum that is between 0.1 and 1 millibar. These pumps must be installed in a place that has air exchange valves, which is the reason for this. That is, when working with these pumps, steamed oil comes out of the exhaust.
In oil vacuum pumps, oil is used for sealing to create low pressures, so the quality of the selected oil is important. An example of the oil vacuum pumps that we refer to is the rotary rotary pump in which the oil in addition to Sealing also has a cooling role.
Vacuum pump
A vacuum pump is a special device for creating a vacuum that is used to suck gases. In fact, the device that can create this pressure difference between the two points is the vacuum pump. The vacuum pump is in 2 models, oil and water.
To design this product, high quality parts are used. The price of the vacuum pump is evaluated based on its application. Ask us for the price of the day.
In general, vacuum pumps are divided into two categories:
The first category is vacuum pumps, which are removed by gases and cause a positive displacement. The second category will be condensed through corn and gas molecules.
Also, the vacuum pump is divided into two parts, the transfer pump and the receiving pump, which is also called a trap.
Keep in mind that kinetic and actuating pumps are on the list of transfer pumps. This process causes the gas to be pumped from the inside and sent out.
This is generally assessed by a specific mechanical component that is often rotating. This rotation causes acceleration of the gas molecules and creates a low pressure zone.
When the surface, also known as the vacuum, reaches the quota, there is a large closed and isolated tank with a vacuum valve, which stops any gas exchange between the container and the pump by the valve.
Another type of vacuum pump is called the receiving pump, a receiving pump is called the suction pump, which is in the discharge state in the tank. These pumps remove gas molecules through adsorption, but condensation is also used in this regard.
If the inlet gas molecules come in contact with the cold surface of the pump, the gas will be in a compressed state and this process will cause it to be removed in liquid form.
Blue vacuum pump
Another name given to the vacuum pump is circulating.
These pumps are positively rotating, operating like a rotary or rotary pump.
The job of these pumps is to create a vacuum and remove the desired molecules.
In fact, the task of creating a vacuum in these pumps is provided by water. If we pay attention to the operation of these pumps, it is clear that water pumps sometimes work like gas compressors.
These pumps use water or any liquid compatible with the vacuuming process to have proper vapor pressure properties. These pumps use impellers or blades and generally include liquid ring rotations. In general, this process also performs the task of vacuuming properly
This water vacuum pump is used in large industries such as refineries, and in general, the cost of repairing these pumps is low and has a high efficiency and durability.
Oil vacuum pump
The structure of oil models of vacuum pumps is similar to other options, so that in these pumps oil and air are used for cooling, the structure used in them are rotors and stators, and therefore medium industries are the most suitable option.
The use of these oils is very convenient and their cleanliness has a great impact on the operation of the pump.
Oil vacuum pumps are divided into two categories: single-stage and two-stage. Single-stage pumps stop the vacuuming operation when the power is cut off. In two-stage models, these pumps are used after the power is cut off, and It is possible to vacuum and suck for a certain time.
In general, the oil model of the pumps is used to reduce the gas pressure. These pumps are used in the leather industry, hospital suction and the machine industry.
The price of vacuum pumps is generally evaluated based on the suction rate and brand of pumps, as well as the high efficiency of these pumps are other parts of pricing.
In general, the price of two-stage pumps is higher than single-stage pumps based on its greater application. These pumps have acceptable functions.
Application of vacuum pump
Types of vacuum pumps are used in various industries. The use of these pumps is recommended in situations where the pumping of chemicals, oils, lubricants, water pumping for industrial units, acids and alkalis, chemical solvents and other items are desired.
The chemical industry, the food industry, water and wastewater treatment plants, agriculture, pharmacy, as well as commercial and residential buildings use one of the vacuum pump models. Vacuum pumps are part of every building’s facility.
One of the most important uses of vacuum pumps in homes is used in vacuum cleaners. It is also a great option for hospitals in the operating room, which use this device for medical and hospital suctions.
Vacuum pumps are used for vacuum forming and packaging industries for shaping. In printing houses, this product is required in printing machines. This product is used for injecting gold or metal. Vacuum pumps are strictly welcomed in machines and CNC as well as wood industries.
Factors affecting the price of a vacuum pump
When you want to evaluate vacuum pumps in terms of price and quality, you should preferably pay attention to the product catalog and how the pump works in different operating conditions.
The pumping capacity of the vacuum pumps, the operating power of the motor, the engine speed and all the technical specifications affect the price of the vacuum pump. The applications that the customer expects are also influential in this factor. For information on the daily price of the vacuum pump, apply through the price inquiry FIAM